OPTIBAT® with it’s cutting edge closed loop Artificial Intelligence technology on EDGE, optimizes the cement processes without latency in real time, enabling:

1. to recommend optimum set points in real time to increase the yield
2. optimizes set points dynamically while maintaining constraints inside boundaries
3. throughput increase by 3-8%
4. for Kilns:
1. reduction in Specific Thermal Energy consumption by 2-5%
2. Free Lime within the standard quality range more than 90% time
5. for Vertical Mills:
1. reduction in Specific Energy consumption by 3-7%
2. throughput increase by 3-10%
3. fineness improvement by 3-6%
6. for Finish Mills/Ball Mills:
1. better passing and blaine in the mill
2. reduction in Specific Energy consumption by 3-7%
3. throughput increase by 3-10%

OPTIBAT® RTO is suitable for all type of equipment’s or processes, irrespective of the manufacturer. OPTIBAT® RTO gets connected above the Advanced Process Control or directly over the Control Systems or IoT platforms. Optimizer works on the basics of AI non-linear models, learned from process data and gets updated automatically through self-learning.

Setup of OPTIBAT® and Development of AI non-linear models in OPTIBAT® requires no coding by users say Engineers or the Operators. Blueprints developed for Kiln optimization supports model development, deployment and to optimize the plant efficiently by anyone with the process knowledge.

Our AI solutions help process industries to achieve Digitalization and as well as sustainable operations of their processes.

Benefits of OPTIBAT®

1. Real Time Optimization of cement equipment for throughput increase and energy savings by maintaining or improving quality.
2. Recommendations for optimal set-points, directly written into the control system for autonomous operation.
3. Reduction of equipment downtime due to smoother operations.