Many industries observe the high variance in the quality of batches produced, which may be due to the lack of process monitoring or the drive to achieve maximum yield utilizing the proper amount of raw materials used in various processes. The ability to track different KPIs, Raw Material utilization, detect Process Faults, and take action in real-time becomes significant to increase process understanding and reduce overall cost as businesses strive for improved performance. Through Batch Analytics, one can leverage the reference of batch-to-batch variation to maximize yield in a short duration and minimize residual. This app can help industries with relevant KPIs, forecasting the batch cycle time and predicting the optimal range of process parameters.

Minimum requirement:

1) 16 GB RAM

2) 2 vCPUs

3) Compute specifications - Standard_E2a_v4

4) Instance count - 1

5) Engine type - V3

UnifyTwin can support the following protocols:

1) DNP

2) Modbus

3) DLMS

4) IEC 61850

5) IEC 60870-101/104

6) SNMP

7) IEEE2030.5

8) MQTT

9) OPCUA

Overview:

1)Data Filter on multiple levels

Time Range;
Product;
Operation;
Batch;

2) Data query using KQL

Generate insights using KQL queries and visualize;

3. Batch Cycle time comparison

Comparison of time elapsed for various batch production;

4. Quality Metrics Variation

Monitoring tab for the quality metrics enabling operators to make modifications to attain the required quality;

5. Control Process Parameter Variation

Monitoring tab for the deviation of control process parameters from ideal conditions;

6. Raw Material Utilization

Minimization of raw material consumption with the assistance of a comparison widget;

7. Advanced Analytics

Best-performing batch(Golden Batch) based on business requirements as a benchmark for every other batch;

8. Real-Time Batch comparison with Ideal Batch

Comparison of Batch KPIs;
CPPs;
Metrics with the ideal batch;

UnifyTwin App - Batch AnalyticsKnowledge Lens

UnifyTwin App - Batch Analytics

Knowledge Lens

UnifyTwin App - Batch Analytics

Knowledge Lens

UnifyTwin App - Batch Analytics
Knowledge Lens