Fero Labs is explainable software for process engineers to make rapid veteran-level decisions and process improvements. 60% of a process engineer’s day is spent reactively trouble-shooting and fixing unexpected, but avoidable, problems. Using Fero Labs’ AI-powered software engineers prevent +40% more issues and fix unavoidable problems 90x faster than with traditional tools

The Fero Labs Profitable Sustainability Platform enables process engineers and metallurgists to run their entire process workflow within one tool, with the ability to quickly collaborate with other individuals or teams through notes or comments to add context or instructions.

Fero Labs AI turns tribal knowledge into bottom-line results by supercharging process engineer decision-making. Many of the functions of traditional Six Sigma or Continuous Improvement processes are fully automated within the Fero platform to expedite data-driven decision-making. Even a process engineer with limited experience is able to make confident veteran-level decisions using the tribal-knowledge captured within Fero by accessing prescriptive explainable insights and precise recommendations.

The time saved by using Fero software is incomparable. A typical Six Sigma workflow can be run within Fero in just minutes compared to days or weeks. This saves time, reduces energy consumption, and improves production output by ensuring high quality products are being delivered on every shift.

Made for heavy industries including steelmaking, chemical production, oil and gas production, and cement production.

The Fero Labs platform includes:

Fero Diagnostics

AI to find root causes of issues or process improvements faster

Fero Simulator

AI to identify precise setpoints to fix issues faster without waste

Fero Live Production

AI optimization controlled by Engineers & Operators to stay in-spec 24/7

Fero Foundation

AI for effortless data preparation and process mapping

Key Features

Automated diagnostic capabilities to precisely identify anomalies, root causes, and to explore process improvements
Explainable incident reporting and email alerts to prevent issues before they impact production
Dynamic digital twin environment to find precise setpoints that benefit all criteria
Live production optimization for dynamic recipe adjustments in real-time
Revenue reporting to show efficiency initiative savings for business reporting
Find Similar tool to instantly know if certain conditions have occurred in the past
Flexible, adaptable, and scalable across any plant
Automation of mundane data preparation tasks to increase worker efficiency and speed to action
Drive profits and sustainability at the same time without compromising quality

Benefits of Fero Labs AI-powered Software

Rapid decision-making
Process issue prevention
Cost minimization
Knowledge retention
Reduced quality variation

Typical Fero Labs software use cases

Caster Breakout Diagnostics
Slag Optimization and Forecast Predictions
Raw Material Optimization & Cost Minimization
Steam Reduction Optimization
Quality Optimization & Cost Minimization
Scrap Mix Dynamic Formulas (Live Optimization)

Fero Pilot

A managed 2-4 week pilot of Fero software is at no cost.

Fero Licence

Annual site-based subscription, based on site volume.

About Fero Labs

Fero Labs is a global software company specializing in artificial intelligence and machine learning for process optimization in heavy industries. Founded in 2015, Fero Labs has worked with companies like Gerdau, Nucor, Henkel, Covestro, and Ford. Fero Lab’s Profitable Sustainability Platform enables companies in the steelmaking, chemical production, oil and gas production, and cement industries to drive greater business results while reducing their environmental footprint.

Together, we’ll build a sustainable tomorrow.

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